ATS-110 Plastic Transparent PP Sheet Extrusion Line for PP Drinking Cup Production

Product Description

COMPANY INTRODUCE

MACHINE PROFILE

TECHNCIAL DATA

Model	ATS-850/110
Applicable material	PP/PS/PE
Sheet layers	1-5 layers
Production capacity	150-250kg/h (can be customized)
Screw diameter	Optional 120/130/150mm
L/D ratio	35:1, graded separation
Screw speed	80rpm
Die width	900mm
Effective sheet width	780mm
Sheet thickness	0.3-3.5mm
Main motor	75kW
Upper calender	Ø450×900mm
Middle calender	Ø450×900mm
Lower calender	Ø450×900mm
Chiller calender	Ø200×900mm
Rewinding method	Independent winding
Max. rewinding diameter	800mm
Total power	180kW
Power supply	380V, 3 phase, 50Hz
Machine dimensions (L×W×H)	17×3×2.6m
Machine weight	12t

Precise Thickness Control Ends Thickness Variation & Waste

1)  Full-Width Tolerance Within ±0.02mm

Our die-lip adjustment system guarantees thickness tolerance within ±0.01mm for the full-width sheet. 

2)  Scrap Rate Below 2%

Thanks to stable thickness performance, the scrap rate drops below 2%, greatly saving raw-material costs.

3)  Minimize Product Rejection Loss

Consistent sheet quality effectively reduces defective finished products, lowers customer complaints and sustains long-term cooperative orders.

Complete Plasticization Eliminates Crystal and Black Spots

1)  Multi Stage Independent PID Temperature Control with ±1℃ 

Accuracy Separate temperature setting for each heating zone avoids local over heating or incomplete melting of raw materials.

2)  Optimized Screw Ensures Homogeneous Melting

Optimized screw flight geometry redesigns solid melt channels, reasonably distributes heating intensity for PP and HIPS materials.

3)  Defect Free Sheets Approved by FDA for FoodGrade Packaging 

The finished sheets are free of crystal spots and black specks and comply with FDA standards, suitable for food container production.

Flexible MultiLayer CoExtrusion Cuts RawMaterial Expense

1)  Flexible Switch Between Single Layer and 2-3 Layer Structures 

Freely change production modes without complicated machine reconstruction to satisfy diverse order requirements. 

2)  Middle Layer Accepts Up To 60% Qualified Recycled Material 

High compatibility design puts regrind material in intermediate layer, while surface layers adopt virgin PP/HIPS. 

3)  Cut Raw Material Costs by 18-24% Without Losing Surface Quality 

Outer layers maintain premium appearance; overall production expenses drop significantly.

Energy Efficient Spec 

1)  Optimized Screw Geometry Cuts Unit Power Consumption 

Well matched compression ratio reduces unnecessary friction heat. It saves 15-20% power compared with traditional extruders and lowers long term electricity expense. 

2)  Alloy Treated Screw Improves Abrasion Resistance Greatly 

The screw adopts high hardness alloy material. It resists abrasion even when processing recycled PP HIPS with particulate impurities. 

3)  8000+ Hour Service Life Reduces Downtime and Maintenance Costs 

Long term stable running minimizes shutdown time for screw replacement, raising overall production efficiency.

T-die Mold

Calender

Waste Edge Trimming

1)  Die head width:900 mm
2)  Maximum sheet width: 780 mm
3)  Heating: 5 zones, 3 kW/zone
4)  Material: 40Cr forged steel

1)  Structure: horizontal three-roll calender
2)  Drive system: independent drive control for
each roll, adjustable individually or simultaneously
3)  Gap adjustment: worm gear structure

1)  Cutter type: duplex cutter
2)  Blade material: high-quality alloy steel
3)  Knife frame: adjustable lateral width, the waste edge can connect with online crusher

Waste edge rewinder

Independent Mobile Winder

Double Roll winder

1) Double edge rewinder on machine 
2) The edge waste could be connect into online crusher and back to extruder 

1)  Maximum roll diameter: 1700 mm
2)  Maximum roll weight:2000 kg/roll
3)  Freestanding design, ideal for in-house factory
use
4)  Allows extended operation without frequent roll changes, reducing labor requirements

1)Double rewinder max roll diameter: 700mm
2)  Maximum roll weight:600 kg/roll
3)  Drive: specialized reducer and torque motor
Suitable for small sheet rolls

4)coustomer could choose independent winder or double station winder

APPLICATION FIELDS

Shaping Diverse Scenarios | One-Stop Packaging Solutions

Adapting to Food, Medical, Electronics & Hardware and Daily Necessities Fields

 Food Packaging 

Medical Packaging

Disposable fast food takeaway containers, fruit trays, fresh-locking boxes, instant noodle bowls, jelly cups, milk tea cup lids, baking pastry clamshell, PLA lunch boxes, frozen food trays.

Sterile instrument blister trays, drug inner trays, disposable medical consumables packaging, oral liquid plastic trays.

Electrical&Hardware Packaging

Daily Necessaries Packaging

Circuit board trays, hardware accessories linings, digital product inner linings, auto parts plastic shells.

Clear Toy Blister Shell,Cosmetic Blister Tray,Skin Care Set Liner,Makeup Tool Storage Tra

WHY CHOOSE AMTOP

Win-Win Alliance Partners

With over 15 years of profound industry expertise, we boast mature supply chains, stable product quality and competitive pricing. Our products are widely recognized and well-received across Asia, the Middle East, Europe, North and South America.

Supported by reliable after-sales service and flexible customized solutions, we sincerely invite global clients to build long-term, stable and win-win cooperative partnerships.

 REACH THE WORLD VIA EXHIBITIONS

We regularly attend leading global plastics & rubber exhibitions including CHINAPLAS, K-Show Germany, NPE USA, Plastindia India, Plastics & Rubber Vietnam/Thailand, Rosplast Russia. We meet clients face-to-face to showcase our standardized, ISO & CE certified equipment, expanding global cooperation across the whole plastics industry chain.

Stable Quality For Global Export

World-Class Core Parts

Backed by ISO quality management and CE international safety certifications, our equipment delivers stable quality, supporting trustworthy global export cooperation.

Core parts sourced from world-renowned brands across Germany, Japan, France and China, delivering reliable performance and extended service life.

PAYMENT & PACKING & SHIPPING

MULTIPLE PAYMENT OPTIONS

SAFE PACKING & GLOBAL SHIPPING

T/T is accepted globally. We fully support secure L/C with full-process cooperation.

We take local currency for Nigeria, Egypt, South America and other African nations when USD reserves are tight.

Direct VTB payment is available for Russia amid payment restrictions.

Full inspection before delivery, anti-rust paint coating and complete spare parts provided.

Machines are wrapped with waterproof stretch film, packed in fumigation-free export wooden cases for full container or LCL shipment. Sea, air and rail transport are all available.

AFTER-SALES & INSTALLATION SOLUTIONS

AFTER-SALES & INSTALLATION

1) 24H remote technical support

2) 7-day door-to-door service

3) 2-year quality warranty

One-stop supporting services superior to small manufacturers.

Complete documents provided: customs files, operation manuals, installation videos, maintenance plans & spare parts lists.